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R&D | DESIGN | MANUFACTURING

GreenLabs

Where Innovation Meets Industrial Reality

Our R&D-driven core: design, engineering, testing, manufacturing, quality control, and continuous innovation. GreenLabs is where ideas transform into proven, industrial-grade decarbonization technology.

Our Foundation

R&D-driven company focused on profitable decarbonization. We stand behind our technology because we design it, test it, manufacture it, and validate it - all in-house at GreenLabs.

The Heart of SGT HydroEdge

GreenLabs is our integrated R&D and manufacturing facility where every SGT product is conceived, developed, tested, and produced

Complete In-House Capability

From initial concept to final production unit, everything happens under one roof. This integration ensures rapid iteration, quality control, and the ability to innovate without external dependencies.

We are not assemblers or resellers - we are creators. Every electrode design, every control algorithm, every material choice is made by our engineering team based on rigorous testing and validation.

Design & Engineering

Concept to CAD

Testing & Validation

Lab to field trials

Manufacturing

Prototype to production

Quality Control

100% inspection

What GreenLabs Encompasses:

R&D Laboratory

Materials research, electrochemistry, hydrogen generation optimization

Design Engineering

CAD modeling, system architecture, control system development

Testing Facility

Performance testing, durability trials, safety validation

Manufacturing Unit

Production assembly, quality control, final inspection

Certification Lab

ARAI collaboration, CE/UL testing, compliance validation

Pilot Production

Small-batch trials, customer POCs, field testing coordination

R&D-Driven Innovation

Continuous research, rigorous testing, real-world validation

Research Focus

Deep dive into electrochemistry, materials science, and hydrogen generation efficiency. Our R&D team explores both incremental improvements and breakthrough innovations.

  • • Electrode material optimization
  • • Electrolyte chemistry research
  • • Thermal management studies
  • • Gas purity enhancement

Validation Protocol

Every design goes through rigorous validation before production. Lab testing, endurance trials, safety verification, and field pilots ensure proven performance.

  • • 1,000+ hour durability testing
  • • Safety scenario simulations
  • • Performance benchmarking
  • • Real-world pilot deployments

Patent Portfolio

We protect our innovations through patent filings. Our intellectual property portfolio covers system design, control methods, and manufacturing processes.

  • • Wet cell architecture (patent applied)
  • • Control algorithms
  • • Safety systems
  • • Manufacturing methods

Why R&D Matters for Customers

Our R&D investment directly benefits you. Every efficiency gain we discover in the lab translates to fuel savings in your operations. Every durability enhancement means lower maintenance costs. Every safety improvement means peace of mind.

We don't just sell technology - we continuously improve it. When you deploy SGT systems, you benefit from ongoing R&D advancements through software updates, design refinements, and next-generation upgrades.

Manufacturing Excellence

From prototype to production - quality at every step

Production Capability

Our manufacturing facility is designed for both flexibility and scale. We can produce custom pilot units for trials and ramp up to volume production for deployments.

Modular Manufacturing

Standardized modules for CHFA/CHCA systems enable efficient production while maintaining quality consistency.

Quality Control

100% inspection protocol - every unit tested before shipment. Performance verification, leak testing, safety checks.

Custom Engineering

Ability to customize systems for specific applications - tailored capacity, integration requirements, environmental conditions.

Quality Standards

We adhere to international quality and safety standards. Our manufacturing processes are ISO-certified and our products meet CE, UL, and RoHS requirements.

Certifications & Compliance

ISO 9001:2015

Quality Management

CE Certified

European Standards

UL Listed

Safety Standards

RoHS Compliant

Environmental Safety

ARAI Collaboration: Research published in collaboration with Automotive Research Association of India validates our technology performance.

Rigorous Testing & Validation

Every claim backed by data, every product proven in the field

1

Lab Testing

Controlled environment testing of individual components and complete systems. Performance mapping across operating conditions.

  • • Hydrogen generation rate verification
  • • Power consumption measurement
  • • Gas purity analysis
  • • Thermal performance mapping
2

Endurance Trials

Long-duration testing to validate durability and reliability. Systems run continuously for 1,000+ hours under various load conditions.

  • • Continuous operation testing
  • • Thermal cycling trials
  • • Component degradation monitoring
  • • Maintenance interval validation
3

Field Pilots

Real-world deployment with customer operations. Data collection, performance verification, and continuous monitoring.

  • • On-site performance validation
  • • Fuel savings measurement
  • • Emissions reduction verification
  • • Operator feedback integration

Proof of Concept (POC) Program

We offer POC deployments for qualifying customers. Install a pilot system, monitor performance for 30-90 days, and verify savings before committing to full deployment. This is how confident we are in our technology.

POC includes: Installation, monitoring equipment, GreenVision access, performance reporting, and technical support. No long-term commitment required during trial period.

Future-Focused Innovation

GreenLabs is where we shape the future of decarbonization technology. Our roadmap includes next-generation hydrogen systems, advanced materials, and breakthrough efficiency improvements.

Next-Gen CHFA

Higher efficiency, compact design, extended service life, reduced power consumption.

Advanced CHCA

Scaled capacity, improved thermal management, modular architecture, simplified maintenance.

New Applications

Exploring aviation, heavy mining equipment, marine propulsion, and distributed power generation.

Our Commitment: Invest 15-20% of revenue back into R&D annually. Continuous innovation is not optional - it is core to who we are.

Experience GreenLabs

Schedule a visit to see our R&D and manufacturing facility